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Manufacturing: Manufacturing Process - Operator Analysis
Units Assembled and Rejected by Date/Operator
Managers need to understand how each operator is performing. By measuring the Number of Units that are either assembled or rejected by operator, quickly show where additional training may be needed, or which operators are most qualified to deliver training.
"We began using Diver on the shop floor at one of our synthetic fiber manufacturing sites. The site has multiple manufacturing lines, each containing about one hundred spinning positions. Each of those positions should theoretically be making a thread, and we monitor them because if a thread breaks, or a position shuts down, we need to know why. Using the Diver Solution, process engineers can examine positional downtime patterns and figure out why they were down. They can easily see which operator was working at that time, what materials were being used, and what product was being produced. They can quickly identify downtime root cause and make the adjustments necessary to get the problem positions back into full production."
Bob Sloan, Senior IS Consultant
Dupont
Operator Performance by Supervisor
This report enables management to focus on the performance of each supervisor's team and determine where improvements need to be made.
"Using Diver, we can look at product inventory levels, production capacity, historical customer demand, and known actual demand. The Models provide a decision support and detailed analysis layer for managers and production schedulers to do the 'what ifs' necessary for effective production line scheduling."
Bob Sloan, Senior IS Consultant
Dupont
Units Rejected by Month/Operator
This bar chart makes it easy to quickly identify the Operators who are rejecting the most Units each month.
"Diver has proven to be a reliable and easy to use analysis tool, and has definitely improved our decision making processes. It changed the way we approach running the shop floor. Now, instead of spending time digging through the information to figure out where the problem is, we spend that time fixing the problem. I am certain that DuPont will recoup its investments in the Diver Solution many times over. I don't know how this business would run without it at this point."
Bob Sloan, Senior IS Consultant
Dupont
Units Assembled YTD vs. LYTD by Operator
This bar chart lists operators and their Year-to-Year Performance.
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